In the ever – evolving landscape of modern manufacturing, the demand for efficient, precise, and flexible welding and cutting solutions has never been higher. Mobile Intelligent Vision Welding&Cutting Robots have emerged as a game – changing technology, offering a plethora of features that address the pain points of traditional methods.
Core AdvantagesSlam Autonomous Navigation
These robots are equipped with Slam (Simultaneous Localization and Mapping) autonomous navigation technology. This enables them to operate across multiple stations, moving autonomously within the workspace. They can efficiently navigate around obstacles, reach different workpieces, and optimize their movement paths, thus significantly improving productivity. For example, in a large – scale manufacturing plant with complex layouts, the robot can move freely from one welding or cutting station to another without human – assisted repositioning.
3D Visual Recognition
One of the most remarkable features is the 3D visual recognition ability. Without the need for programming or teaching, all models can independently scan the workpiece models and extract crucial information such as weld seam details for welding robots and cutting paths for cutting robots. This not only saves a vast amount of time in the setup process but also ensures high – precision operations. The 3D visual recognition system can accurately identify the shape, size, and position of the workpiece, even in complex and dynamic environments.
RX Series Weld Process Library
The RX Series Weld Process Library is a built – in treasure trove for welding applications. It comes pre – installed with typical workpiece models and welding processes. Whether it’s double – wire welding or multi – layer and multi – pass welding, the robot can handle any workpiece with ease. This means that manufacturers can quickly start welding operations without spending excessive time on process development. For instance, when welding a complex – shaped metal structure, the robot can refer to the pre – installed process in the library and execute the welding task with consistent quality.
Welding While Walking
Some models of the welding robots have the unique ability to weld while walking. This innovative feature, combined with the pre – installed workpiece models and welding processes, allows for seamless welding of various workpieces. It eliminates the need for the workpiece to be stationary during the entire welding process, enhancing flexibility and productivity. For example, in the construction of large – scale metal frameworks, the robot can move along the structure while welding, reducing the overall welding time.
Multi – Cutting Technology
Cutting robots offer a multi – cutting technology that combines plasma cutting, suitable for thin plates below 50mm, and flame cutting, which can handle plates up to 100mm thick or even thicker. This versatility makes them suitable for a wide range of cutting applications, from delicate sheet metal work to heavy – duty plate cutting.
Price Advantage
To meet the diverse needs of different customers, these robots are available in a range of prices, including high, medium, and low – cost options. This ensures full – market coverage, allowing small – and medium – sized enterprises as well as large – scale manufacturing giants to access this advanced technology.
AI Technology
AI technology is at the heart of these robots. Leveraging a self – learning intelligent engine, it enables whole – process automation. The robots can achieve seamless cross – platform integration, providing a one – button configuration experience. With the AI decision – support system, the efficiency of welding and cutting processes is greatly improved, human errors are minimized, and operation – data linkage is achieved. For example, the AI system can analyze real – time data from the welding or cutting process, such as temperature, speed, and arc stability, and autonomously adjust the parameters to ensure optimal results.
Robot Series and Their Parameters
The Mobile Intelligent Vision Welding&Cutting Robot series consists of multiple models, each with its own set of parameters. For example, in terms of total power, the values range from 30 KVA to 60 KVA depending on the model. All models are designed to operate with a 3 – phase 5 – wire 3x380V±10%/50Hz power supply, but the power supply mode can be either quick – plug or reel supply.
The equipment weight varies significantly among models, from 1000kg to 3800kg. Dimensions also differ, with lengths ranging from 1550mm to 3500mm, widths from 860mm to 1700mm, and heights from 1500mm to 2400mm. All models feature a vision accuracy of ≤0.5mm and a scanning frame rate of 2000fps/s, ensuring high – precision operations.
The walking drive of the robots includes options such as three – wheel, track, omnidirectional, and Mecanum wheel, providing different levels of mobility and adaptability to various working environments. The control mode can be wireless remote, laser radar, or manual, giving operators flexibility in controlling the robots.
Application – Specific AdvantagesMobile Intelligent Vision Welding Robot
- Flexible Workpiece Placement: Workpieces can be placed freely without the need for fixture positioning. This flexibility simplifies the setup process and reduces the time and cost associated with workpiece preparation.
- Good Product Mobility: With more precise omnidirectional movement, these robots are suitable for working environments with flat and hard surfaces. They can easily move around the workspace, reaching different parts of the workpiece for welding.
- Dual – Mode Operation: The dual mode of autonomous navigation and manual remote control makes the robots easy to operate. Operators can switch between the two modes depending on the specific requirements of the welding task.
- Expanded Arm Extension and Lifting Range: For the lifting – version models, the expanded range of arm extension and lifting is suitable for welding higher workpieces, increasing the versatility of the robots.
Mobile Intelligent Vision Cutting Robot
- Flexible Workpiece Placement: Similar to welding robots, cutting robots allow for free placement of workpieces. Additionally, users can equip self – purchased roller frames, which facilitate cutting of tanks or cylinders in different directions.
- Good Product Mobility: Powered by a battery and controlled via wireless remote, these robots offer flexible mobility. They have a low requirement for ground flatness, making them suitable for workshop operations.
- Expanded Arm Extension and Lifting Range: The expanded range of arm extension and lifting enables the robot to cut holes and bevel large tanks, catering to a wider range of cutting applications.
- 3D Visual Recognition– Based Cutting Path Generation: Although it doesn’t require autonomous scanning of the entire workpiece model like welding robots, the cutting robot can determine the cutting starting point, middle point, and end point based on posted QR codes, marked points, or manually selected points. It then fits these control points into smooth curves to generate cutting paths, ensuring smooth and accurate cutting operations.
In conclusion, Mobile Intelligent Vision Welding&Cutting Robots are a revolutionary solution in the manufacturing industry. Their advanced features, high – precision operations, and flexible applications are set to transform the way welding and cutting tasks are carried out, leading to increased productivity, improved quality, and reduced costs.
